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Glass Lens Mold
CD / DVD Mold
Plastci Injection Mold
Rubber
Mold
 
Nanofilm has been specialized in mold coating since the company established, we are the industrial standard in this area. We offer the customer the most professional hard coating with our patented FCVA deposition. The ta-C thin film generated by our FCVA source has the following benefits :
 


What NTI ta-C film provide: What are customer benefits:
   
  • Super high hardness
  • Wear and scratch resistance
  • Extremely smooth coating
       surface
  • Better release performance
  • Corrosion resistance
  • Longer tool life
  • Excellent anti-sticky performance
  • Excellent anti-rust performance
  • Longer mold maintenance cycle
  • Better plastic parts quality
  • Lower production cost
  • Mirror surface maintained
    •  
    HP Cover (ta-C and MiCC)

    HP Cover    		  
     
  • Mould Material: 8407
    		•
  • Plastic Material: PVC
    		•
  • Requirement: Anti-corrosion
    		•
  • Life span without coating：120K
    		•
  • Life span after coating: 500K
    		•
  • Molding Speed: 3pc/minutes
    		•
     

    HP Cover    		  
     
  • Mould Material: 8407
    		•
  • Plastic Material: PA + 45% Glass Fiber
    		•
  • Requirement: Anti-corrosion; Anti-wear
    		•
  • Life span without coating：0-100K
    		•
  • Life span after coating: 500K
    		•
  • Molding Speed: 3pc/minutes
    		•
     

    HP Cover    		  
     
  • Mould Material: 8407
    		•
  • Plastic Material: PVC + 30% Glass Fiber
    		•
  • Requirement: Anti-corrosion; Anti-wear
    		•
  • Life span without coating：0-100K
    		•
  • Life span after coating: 800K
  • Molding Speed: 3pc/minutes
    		•
     
    Front Panel of Automobile Audio System (ta-C and MiCC)

    Front Panel of Automobile Audio System    		  
     
  • Mould Material: 8407
    		•
  • Plastic Material: PMMA
    		•
  • Requirement: Anti-corrosion; Anti-wear; Mirror surface
    		•
  • Life span without coating：0-100K;
          Frequent re-polishing required
    		•
  • Life span after coating: 600K;
          No re-polishing required
    		•
  • Molding Speed: 3pc/minutes
    		•
     
    Camera Cover (ta-C and MiCC)

    Camera Cover    		  
     
  • Mould Material: 8407
    		•
  • Plastic Material: PC + 35% Glass Fiber
    		•
  • Requirement: Anti-corrosion; Anti-wear; Mirror surface
    		•
  • Life span without coating：0-100K;
          Frequent re-polishing required for heavy scratch
    		•
  • Life span after coating: 400K;
          No re-polishing required
    		•
  • Molding Speed: 3pc/minutes
    		•
     
    Domestic Appliance (ta-C and MiCC)

    Domestic Appliance    		  
     
  • Mould Material: 8407
    		•
  • Plastic Material: PPS + 15% Glass Fiber + 40% Ceramic
          Powder
    		•
  • Requirement: Anti-corrosion; Anti-wear
    		•
  • Life span without coating：0-1K
    		•
  • Life span after coating: 200K
  • Molding Speed: 2pc/minutes
    		•
     
    Low Power Electric Switch (ta-C and MiCC)

    Low Power Electric Switch    		  
     
  • Mould Material: 8407
    		•
  • Plastic Material: PA66 + 30% Glass Fiber + 15% PTFE
    		•
  • Requirement: Anti-corrosion; Anti-wear;
    		•
  • Life span without coating：Failed in production because
          of heavy corrosion and wear
  • Life span after coating: 600K
    		•
  • Molding Speed: 3pc/minutes
    		•
     
    Copier Machine Parts (ta-C and MiCC)

    Copier Machine Parts    		  
     
  • Mould Material: Customer Confidential
    		•
  • Plastic Material: PC
    		•
  • Requirement: Anti-wear; Anti Sticky;
    		•
  • Life span without coating： Failed in production
          because of plastic sticking
    		•
  • Life span after coating: ~3 Month
  • Molding Speed: Customer Confidential
    		•
     
     
    Conclusion
    • NTI ta-C coating provides high SP3 contents, high hardness and excellent adhesion
    • NTI coating shows excellent wear resistance performance, and thus prevent welding problem effectively
    • In the Al 7075 cutting test, NTI coated insert shows 6-10 times life span than S company coated insert
     
    Related Coating System
    • Nanofilm offer the following coating systems for production.
    Coating System:
     
       
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